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2000 Jeep Wrangler Sport

 
siderman siderman
New User | Posts: 3 | Joined: 01/07
Posted: 01/25/07
12:35 PM

At times my tach and odometer will drop to zero.  My airbag light will come on and sometimes my check engine light. Then my digital mileage readout will change to something else.  Everything may start working again, or I may drive for a distance before it all returns.  It doesn't seem to effect how it runs, but I'd like to fix it.  It acts like something is loose, I just don't know where.  Any advice will be appreciated.
Thank You  

 
JEEPTECH JEEPTECH
User | Posts: 54 | Joined: 11/06
Posted: 01/25/07
08:50 PM

NO: 08-15-99
SUBJECT: Erratic, Intermittent Cluster Operation/Intermittent Air Bag Warning light.
DATE: May 21, 1999
THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETIN NUMBER 08-20-98 REV. A, DATED OCTOBER 2, 1998, WHICH SHOULD BE REMOVED FROM YOUR FILES AND NOTED IN THE BOUND TECHNICAL SERVICE BULLETIN BOOK, PUBLICATION NUMBER 81-699-99003. THIS IS A COMPLETE REVISION TO THE PROCEDURE.

OVERVIEW:
This bulletin involves installing a repair harness containing a revised instrument cluster connector.

SYMPTOM/CONDITION:
Some vehicles may exhibit an intermittent illumination of the air bag warning light or an intermittent tachometer or speedometer drop out. An Airbag Electronic Control Module (AECM) fault code -"No Cluster CCD BUS " message will be present.

DIAGNOSIS:
Using the DRB IIIĀ®, read and record all active and stored fault codes in the AECM. This condition is caused by minor oxidation of the BUS circuit terminals at the instrument cluster connector. Electrical terminals will show signs of oxidation, which will appear as darkened lines or marks on the cluster male terminals. These often appear as gray or black marks rather than the appearance of oxidation or corrosion usually associated with higher current carrying circuits. This condition will set a "NO CLUSTER CCD BUS" message. The fault code will usually be stored and not active. THIS TECHNICAL SERVICE BULLETIN WILL NOT ADDRESS FUEL OR OIL PRESSURE GAUGE ISSUES. If this fault code is present, either active or stored perform the Repair Procedure.

PARTS REQUIRED:
Qty Part No. Description
1 05016261AA Cluster Connector Patch Harness
1 04856975 Electric Contact Cleaner
2 04778570 Heat Shrink Tubing


REPAIR PROCEDURE:
THIS REPAIR IS COMPATIBLE WITH DAIMLERCHRYSLER'S MOBILE SERVICE PROGRAM AND DOES NOT REQUIRE HOISTS OR OTHER FULL SERVICE FACILITY SPECIAL EQUIPMENT.


Disconnect the negative battery cable.
Remove the instrument cluster using the procedures outlined in the appropriate servicemanual.
Inspect the male terminals of pins 1 & 2 on the instrument cluster connector labeled CNB (See Figure 1). The oxidation will appear as gray or black lines or marks on the terminals. If any signs of oxidation are present, remove them by gently scraping the terminals with a small flat bladed screw driver until the oxidation is gone. Use of a magnifying glass may be helpful (See Figure 2). Use caution when performing this operation. Do not apply excessive force to the terminals to avoid bending them or damaging the cluster or terminals. Do not use a sharp tool, knife or sand paper, which could remove the protective plating from the terminals. Do not use any cleaner other than p/n 04856975. Other chemical cleaners could damage the instrument cluster.
Clean the male terminals with Electrical Contact cleaner, p/n 04856975. Apply the cleaner sparingly holding the cluster with the connector facing down to avoid excessive amount of cleaner from entering the cluster.
Remove the green cluster connector from the bracket.
Using wire cutters, remove the instrument cluster harness connector from the harness. Remove only the connector containing the BUS circuit (See Figure 1). This connector is labeled CBA on the cluster. Cut the wires as close to the insulator as possible.
The new connector must be soldered onto the harness. This operation requires a technician who is skilled at soldering to avoid a cold solder joint. Position the harness and align the wires with the patch harness, matching the color codes match the main wire colors.
NOTE: THE XJ INSTRUMENT PANEL CONTAINS ONE MORE CIRCUIT IN THIS CONNECTOR THAN THE TJ. CUT THE UNUSED WIRE CLOSE TO THE CONNECTOR ON TJ MODELS.

Stagger cut the main harness and patch harness wires so that the solder joints will be 1/2 inch apart. Remove 1/2 inch of insulation from the wires. The new harness will have a dark blue with no tracer. This will mate with a dark blue wire with a green tracer on TJ and with a dark blue wire with a white tracer on XJ.
Slide a piece of heat shrink tubing over the wires and twist the wires together for each respective circuit.
Solder each circuit using rosin core solder. Be sure to heat the wire enough to allow the solder to melt when it comes in contact with wire. Do not use acid core solder.
Position the heat shrink tubing over the solder joints and shrink the tubing using a heat gun.
Install the connector to the bracket.
Install the instrument cluster.
Connect the battery cable.
Verify correct operation of the cluster  

 
wheelinwolf78 wheelinwolf78
New User | Posts: 1 | Joined: 10/07
Posted: 10/26/07
07:27 PM

you are in the same boat as pretty much every person that owns a tj. my ma has a 2000 wrangler sport her self we made the mistake of having the work in that service bulletin done turned out to be a complete waste of time and money. it only temporarily fixs the problem and at the dealership that was over $300 of wasted money. from what i have found through many searches on the exact same problem the actual cuase is the enginers designed the pins too small in the cluster so they do not keep contact properly. and chrysler does not acknoledge the existance of a major problem and do not consider it a safety hazard. last i knew an electrical short and potential sparks around tons of plastic is potential for a fire. what i am considering is having a new cluster custom built and wired in properly to the chassie wiring but will cost plenty. the problem will not affect driveability at all heck my ma goes 90% of the time now with no instruments best suggestion get a gps unit that reads mph so ya atleast know your speed. you can take the cluster out and use an electrical cleaner and dielectric grease that will take care of it for acouple months. but sofar there are no actual fixs other than a custom cluster and wiring harness that will last for any length of time.  

 
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